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Pipeline pump assembly and disassembly method
Time:2014-08-19 22:08:55  
Before the pump assembly, should check each parts, parts of the fitting surface, especially of the mechanical seal friction surface should be clean, sealing surface should not have obvious defects such as scratch and crack, bruising, if have the above defects should be replaced. 
Assembly: 
Pressed against hydrosphere into the motor shaft and bolt on the motor in the mountain. 
Outside the aprons in mechanical seal static ring after coated with vaseline lubricants such as, the static ring components in the axial pressure into the seat, and the sealing surface coated with grease, clean with other sealing parts, install flat key, impeller and check washer, and bolt pressure. 
Note: the static mechanical seal ring gasket side during installation easy, this will lead to leakage of the machine sealing, when installation should be checked carefully. 
In the coated with a moderate amount of grease on the seals, o-ring. Install the o-ring, the sealing ring is easy to fall off and folded please be careful so as not to cause leakage 
Hoist motor components, impeller, down slowly set into the pump body, bolt, and then loaded on the pipe wall and deflated plug. 
Hand rotating rotor, check for card lag phenomenon. 
Remove: 
According to the installation steps. 
Note: when you remove the mechanical seal, not directly with hammer or hammer percussion static ring and the application of wood knock gently, slowly remove the static ring. Dirt accumulation caused by disassembly difficulty, if any, shall be cleaned before disassembly. 
The installation, operation and maintenance: 
Installation: 
When installation, should choose from conveying fluid place recently, make the pump is installed in the smallest height and minimum suction inlet line 
Note: should guarantee the unit and the distance from the obstacles around the more than 150 ㎜, make the motor fan has get enough air source. 
When the pump is used in vibration requirements more stringent, can use shock absorber (pad), to be prepared in accordance with the manufacturer's instruction for installation. 
Pipe installation should be reliable fixation, close to the pump flange of pipe support should be rigid enough, can not let the weight of the pump pipe under pressure. 
The installation of pumps should avoid direct sun and rain. 
Import vacuum gauges should be installed, and the pump outlet flange should install pressure gauge, to observe and control the running status of pump. Range of pressure gauge shall be the actual pressure of 2 ~ 3 times is advisable. 
Pump inlet and outlet pipe should be installed gate, convenient in maintenance and operation regulation. 
Connection: correct connection required by nameplate, wiring, terminal must be strong, there is no loose, otherwise, will lead to poor contact and lacks burn machine. For the reliable operation of motor, electric switch should be fitted with overload protection device, and according to the requirements of the motor nameplate current protection device the size of the set value. 
Warning: if you don't install overload protection device, due to the water valve fully open, large flow runtime or sudden increase in some cases the current overload makes the motor burn out. 
In the state of suction (or water level below the pump inlet water level below the impeller axis axis), standard atmospheric pressure, the pump mounting height 
H = 10 - Ann (NPSH) r - 0.5 - hw, hw for suction pipe resistance losses (formula of calculating unit: m). 
If pumping water from a pool of water, the length of straight pipe in front of the pump inlet should not be less than three times the diameter of the entrance, the suction nozzle immersion depth under the surface should be greater than 1.5 times the diameter of the inlet and no less than 500 ㎜. Suction nozzle distance from the wall should be greater than 1.5 times the diameter, is apart from the bottom should be greater than 1.5 times the diameter and no less than 500 ㎜, and should be added a mesh, mesh area should not be less than 2 ~ 3 times of suction nozzle area. 
Note: the level of the suction pipe flow direction under section of the pipeline installation should be slightly downward sloping, prevent WoQi. 
To facilitate the start to the water pump, can be set up on both ends of the check valve a by-pass valve, open the bypass valve in front of the pump start to pump water, filled with closed after, convenient to use. Used to water supply for high buildings or pump outlet pressure is greater than 0.2 MPa, except in the outlet is equipped with gate valves should also be between the pump discharge and gate valves equipped with check valve, in order to avoid a sudden blackout high-pressure water reflux lead to damage of impeller. 
Run: 
Open the inlet valve and vent plug, shut off the exit gate, to the filling of water in the pump after close the vent plug. 
Before starting the application with a screwdriver blades upon the water pump motor, check the operation flexibility of motor. 
Inching motor, pump shaft rotation direction is in line with the direction of pump rotation logo on (the) clockwise, when looking from the motor. 
Warning: it is strictly prohibited to no water in the pump commissioning, to avoid the damage of mechanical seal. 
At the inlet valve fully open, spit out gate valve is closed, starting the pump, open the pressure gauge, gradually open the export gate valve until the required operating conditions (in export gate valve is closed, the running time should be no more than three minutes), pay attention to the electric current shall not exceed the rated current of the motor run time. 
Note: operation point flow in the large flow rate given in the table is not more than performance, runtime, the actual lift H = (P - P into) / 0.0098 performance should not be less than the big flow points given in the table of lift is advisable (P out of a formula for the value of the outlet pressure gauge P into for the value of the pump suction flange in vacuum pressure gauge pressure units: MPa, head unit: m). Ideal and efficient operation for performance given in the table in the middle of the points, but through the observation (vacuum) at the inlet and outlet of the pressure gauge to adjust the outlet valve control. 
Characteristic curve is set in the plant (line), if you want to adjust the operation condition of the pump, a better method is implemented by changing the speed or adjust the impeller diameter, implementing scheme please consult the manufacturer. 
Stop order: close the discharge pipe gate valve, motor, pressure gauge on the road. 
Maintenance: 
Should regularly check whether smooth operation process, the wear and leakage of mechanical seal, replace the seal in time, prevent water pressure into the motor. 
Check the temperature of the motor shell, the normal operation of pump, the motor temperature rise to allow up to 80 ℃, when it is necessary to further check whether there is electric current overload and three phase current unbalanced phenomenon. 
Often look for floats into the pool and the change of water level, if into the pool below the lowest water level, the pump should be stopped running, lest produce cavitation, damage to the impeller. When necessary, the adjustable gate, appropriate to reduce pump water yield, promote the pool water level recovery. 
Pay attention to the pressure gauge and the change of the ammeter, found abnormal, take corresponding measures in a timely manner. 
When the pump stopped for a long time, should be no clean water, to rust removing scale, coated with antirust oil. 
 
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